How to Start Fly Ash Brick Business
Moreover, Fly ash bricks making is a long time business in terms of toughness and your investment can give you positive returns. In the backdrop of growing demands for materials used in sustainable development, even Prime Minister Modi has told that there is a long way to go in fly ash utilization. This guide walks you through the process of opening a fly ash brick manufacturing business with crucial details like raw material pricing, setting up costs and earning potential.
Some important things for Fly Ash Powder Brick Plant
Three key decisions that you need to make before starting any business:
Product Knowledge- Knowing everything about the product you are selling this include the demand of that product as well as it specifications.
The target customer — an awareness of your customers and what they need is essential to build a marketing plan.
Business—Owners Heart: Understanding the commitment and passion to keep the business… alive.
Location and Land Requirement
The first and most important thing you need for a fly ash brick manufacturing business is a location. Availability of a thermal power plant within 250 kms is beneficial as fly ash is the main ingredient. And you will also need an area of roughly one acre to maintain the plant, drying of bricks and raw material storage. A water supply should be available for mixing the raw material.
The ingredients to make fly ash bricks (Fly Ash)
The major essential raw materials for fly ash bricks are as follows:
Fly Ash (55-60%)
Sand (20-25%)
Gypsum (5%)
Lime or Hydrated Lime (15-22 %)
Cement: Can be used if lime is not available but at the cost of heights on per unit production. These materials get mixed and processed in machines to form the bricks.
Manufacturing Process
Mixing: In a rotating drum the raw materials are mixed using blades. The material has to be loaded into the drum with labour for mixing in a proper manner.
Molded: The material is carried to a machine where the fly ash bricks are molded by a conveyor belt.
- B) The wet molded bricks are loaded on the trolley and then kept in the open for natural Drying-(For 15days). You need enough space for this drying area.
Categorization of direct and indirect costs, capital expenditures, and machinery setup:
This table format clearly lists the major components involved in setting up the fly ash brick manufacturing unit, adhering to a structured format used in cost accounting.
Depending on the production capacity, different machines are available:
10,000 bricks/day machine: Costs approximately ₹6,00,000.
15,000 bricks/day machine: Costs vary, but it offers higher output.
Along with the machine, you will need a pan mixer, a conveyor belt, a first truck for transporting bricks, and wheelbarrows for material handling. The total initial setup cost, including machinery and land preparation, could range from ₹13,00,000 to ₹15,00,000.
Operating Expenses & Profit Margins
All fixed and operational expenses added up for 26 days per month for a modern method of making bricks with annual quantitative calculation, are described in the following table (this is only an example which illustrates how fast-over brick manufacturing business can literally bore off within couple of months, if you don’t know about these things. Combined monthly cost is close to ₹10,26,300
Collected ₹14,30,000 selling 10k bricks a day at RS 5 for each brick. After cutting the overall expenses, we arrived at a net profit of about ₹4,03,000 per month. It recovers id’s investment in a year with this margin.
A very sustainable and profitable business model is the production of Fly ash bricks. Although the profitability is very high with the right location, proper equipment and management practices. Individuals working in Kolkata or any near zone can decide to work with Fly ash bricks machine manufacturer in Kolkata for simple access to all the required hardware and aptitude. Not only can this venture be financially rewarding, but also result in some environmentally friendly construction practices.
